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Production Process

Step: 1
Scaling up of the print out of the artwork to the size of the rug on graph.

Step: 2
Copying the scaled up design on to a tracing paper.

Step: 3
Piercing the motifs on the tracing paper so that liquid blue can pass through the tiny holes made by this exercise.

Production Process

Step: 4
Mounting the tufting cloth to the size of the desired rug onto a tufting frame.

Step: 5
Making impression of the design/motifs with the help of liquid blue. This is done by putting the trace the motifs of which have been already been pierced onto the tufting cloth mounted on a steel tufting frame.

Step: 6
A view of the full design on the tufting frame after application of liquid blue for getting the impression of the design. It is ready for tufting now.

Production Process

Step: 7
To match the dyed wool before taking them into use.

Step: 8
Opening of woollen yarn from the hank.

Step: 9
Making balls of the opened wool.

Production Process

Step: 10
Tufting begins.

Step: 11
Tufted rug goes for washing.

Step: 12
Inspection after washing.

Production Process

Step: 13
Latexing: The washed rug is mounted on a frame and then a layer of latex mixed with other chemical is put onto it. A cotton mesh called primary backing is put between the rug and the mixture of latex.

Step: 14
After latexing, 3rd backing is put onto the dried rug.

Step: 15
The rug is brushed with a steel comb before going for a shearing.

Production Process

Step: 16
Clipping/shearing in progress

Step: 17
Folding of loose edges and sticking them to the rug before edge binding.

Step: 18
Binding of edges.

Production Process

Step: 19
Putting webbing all around the rug.

Step: 20
Separating of mingled shades of wool that get entangled during tufting/weaving.

Step: 21
Trimming and finishing of edges.

Production Process

Step: 22
Finished rug.

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Get in Touch
Tahumo Exports Private Limited Mobile: +91 9453026108, 9335789782 Email: tahumoexports@gmail.com Registered Office:
B-1732, G.T.B. Nagar, Kareli, Allahabad-16 (INDIA)
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